Single Cylinder Cone Crusher

What is Single Cylinder Cone Crusher?

Single Cylinder Cone Crusher is developed on the basis of absorbing the world’s most advanced technology and incorporating the company’s many years of design experience, integrating mechanical, hydraulic, electrical and intelligent control and remote control. The main shaft of single bar cone crusher is supported at the upper and lower ends, the shape of crushing chamber is designed more scientifically, and the hydraulic and lubrication system is controlled by double insurance. Compared with other cone crushers, it has large production capacity and low energy consumption.

What Is Single Cylinder Cone Crusher Used For?

Single Cylinder Cone Crusher can be widely used in mining and gravel aggregate industry, coal mining, concrete mixing plant, dry mortar, power plant desulfurization, quartz sand and other industries; it is suitable for crushing all kinds of materials above medium hardness. Such as river pebbles, granite, basalt, iron ore, limestone, quartzite, pyroxene, iron ore, gold ore, copper ore and other kinds of ores.

For example: A gold ore processing plant, the nature of the ore is more complex, the manufacturer of the crushed ore particle size demand variable, and adjustable discharge. After a number of comparisons, the final choice of Chunlei hydraulic cone crusher equipment, the equipment utilizes its advanced hydraulic cylinders to lift the cone, to achieve the automatic adjustment of the discharge opening, clear the cavity and other functions.
After communicating with the customer, Chunlei also added the automatic control function for this crusher to realize coarse, medium and fine crushing as well as different degrees of crushing. The clogging rate is almost zero in the application process, and the customers are very satisfied with the crushing granularity.

Single Cylinder Cone Crusher ordered by Customer

Chunlei Machinery has been engaged in mining machinery manufacturing for more than 30 years, with a wealth of experience in building websites and customer cases, served customers all over the world!

Technical Parameters of Single Cylinder Cone Crusher

Model	Cavity	Maximum feed size（mm）	Minimum Discharge Size （t/h）	Maximum installed power （kw）
CSG420	S1(Ultra-coarse)	240	22	90
	S2(Medium Coarse)	200	19
CHG420	H1(Fine)	135	10
	H2(Medium fine)	65	8
	H3(Super fine)	38	4
CSG430	S1(Ultra-coarse)	360	25	160
	S2(Medium Coarse)	300	22
	S3(Coarse)	235	19
CHG430	H1(Fine)	185	13
	H2(Medium fine)	90	10
	H3(Super fine)	50	6
CSG440	S1(Ultra-coarse)	450	35	250
	S2(Medium Coarse)	400	29
	S3(Coarse)	300	25
CHG440	H1(Fine)	215	16
	H2(Medium fine)	110	13
	H3(Super fine)	70	8
CSG660	S1(Ultra-coarse)	560	41	315
	S2(Medium Coarse)	500	38
CHG660	H1(Fine)	275	16
	H2(Medium fine)	135	16
	H3(Super fine)	65	13
CHG870	H1(Fine)	300	22	520
	H2(Medium fine)	155	19
	H3(Super fine)	80	10
CHG890	H1(Fine)	370	25	750
	H2(Medium fine)	195	22
	H3(Super fine)	85	10

Note: The output will vary depending on different materials, feed particle size and other factors.

Working Principle of Single Cylinder Cone Crusher

Single-cylinder hydraulic cone crusher is mainly composed of upper frame body, middle frame body (medium crushing type), lower frame body, moving cone part, eccentric sleeve part, transmission part, hydraulic cylinder part and other parts.

The motor of the Single Cylinder Hydraulic Cone Crusher drives the eccentric sleeve to rotate through the triangle belt, transmission shaft and transmission gears, and the dynamic cone makes rotary oscillation movement under the action of the eccentric sleeve, so that the dynamic cone and the fixed cone are close to each other at times and deviate from each other at times, thus crushing the materials by squeezing or impacting them continuously, and the crushed materials are discharged out of the discharge port in the lower part of the machine, thus realizing the continuous crushing of the stones by extruding and crushing.

Advantageous features of Single Cylinder Cone Crusher

• The Single Bar Hydraulic Cone Crusher has a variety of crushing chamber types to choose from. By selecting the appropriate crushing chamber type and eccentric distance, the crusher can maximize the customer’s production requirements and achieve high production capacity; in particular, the constant crushing chamber type, the discharge size and production capacity basically remain unchanged throughout the entire life cycle of liner wear.
• Adopting hydraulic adjustment of discharge opening, the discharge opening can be adjusted timely and conveniently, so that the crusher can work in the state of crowded feeding, reducing the consumption of wearing parts and lowering the operating cost.
• Due to the adoption of advanced hydraulic technology, overload protection can be effectively realized, simplifying the structure of the crusher and reducing the weight. All maintenance and inspection can be done from the upper part of the crusher, making maintenance more convenient.
• The double insurance control of hydraulic and lubrication system makes the hydraulic cone crusher protected in case of overload and has good bearing lubrication.
• Intelligent control system, human-machine interaction interface is easy to understand and use and efficient making operation and maintenance simple and maximizing productivity.

FAQ

Q: What is the advantage of a single cylinder cone crusher over a multi-cylinder one?
A: A single cylinder cone crusher has a simpler structure, lower oil pressure, and is easier to maintain. It also provides a larger crushing stroke, which improves crushing efficiency and produces a more uniform product shape.

Q: What materials can a single cylinder cone crusher process?
A: It is ideal for hard and medium-hard materials such as granite, basalt, iron ore, limestone, river pebbles, and quartzite. It is widely used in mining, construction, and sand making industries.

Q: How do I adjust the discharge opening?
A: The discharge opening is hydraulically adjusted. You simply operate the hydraulic system from the control panel. The crusher also features an overload protection system that automatically lifts the mantle when uncrushable material enters.

Q: What is the typical capacity range?
A: Capacity depends on the model and material hardness, but typically ranges from 50 to 1200 tons per hour. For an exact figure, please provide your feed size and required output, and we can recommend the right model.

Q: How often should I change the oil?
A: We recommend changing the oil every 2000 hours of operation or every 6 months, whichever comes first. Always use the recommended oil grade as specified in the manual.

Q: Does the crusher require a foundation?
A: Yes, a concrete foundation is required. We provide foundation drawings and anchor bolt specifications. Our engineers can also guide you through the installation process.

Q: Can I crush wet or sticky material?
A: Single cylinder cone crushers work best with dry or slightly moist materials. For very wet or sticky feed, we recommend adding a pre-screening system or using a different crusher type like a jaw crusher with a larger feed opening.

Q: What spare parts should I keep in stock?
A: We suggest keeping a set of mantle and concave liners, main shaft bushings, oil seals, and hydraulic hoses. This ensures minimal downtime during routine maintenance.