Mobile Crushing & Screening Plant

What is Mobile Crushing & Screening Plant?

Mobile crushing and screening plant can be divided into wheeled mobile crushing plant and crawler mobile crushing plant according to tire type;
According to the function, it can be divided into coarse crushing mobile crushing plant, fine crushing mobile fine crushing plant;
According to the type of equipment, it can be divided into jaw crushing mobile crushing plant, impact crushing mobile crushing plant, cone crushing mobile crushing plant, impact mobile crushing plant, three-combination mobile crushing plant, four-combination mobile crushing plant, screening mobile crushing plant.

What Is Wheeled Mobile Crushing Plants?

Wheeled mobile crushing plant is a tire-type movable production line designed for small and medium production line (100-300T), which is suitable for crushing, screening, shaping and sand making operation of various soft rock, hard rock and construction waste.

Wheeled mobile crushing plant is mainly equipped with host equipment: feeder, jaw crusher, impact crusher, cone crusher, vibrating screen, sand making machine and so on. The rotational speed and power are full and strong, and the project work output capacity is strong, more stable and reliable.

What Is Crawler Type Mobile Crushing Plants?

Crawler mobile crushing plant is one of the many main products of Chunlei Machinery, which was born from the fusion of advanced concepts of similar products in Northern Europe (the birthplace of crawler breakers) and our high-quality equipment, absorbing foreign mobile crushing technology to complete the mobile crushing and screening equipment, which is a fully hydraulic drive crawler vehicle with a turf walking mobile crushing and screening equipment, which breaks through the electric drive mode and adopts hydraulic and other non-electricity drive and control of crawler walking, equipment installation and production operations, with higher energy efficiency and utilization. This equipment breaks through the electric drive mode and adopts hydraulic and other non-powerful electric methods to drive and control the crawler traveling, equipment installation and production operation, which is more efficient in energy utilization.

It is widely used in crushing and screening operations in road and bridge construction, urban construction, metallurgy, energy and other sectors.

Technical Parameters of Wheeled Mobile Crushing Plants

Series	Standard Model	Vehicle-mounted Equipment	Vehicle-mounted Equipment	Processing Capacity (t/h)	Transportation Dimensions (mm)
Four Combination Mobile Station	MTN100Y-2	GZD850X3000/2YK1545	HD72/GYS300	50-100	15000x2650x4500
	MTN100Y-3	GZDT0835/3HX1548	HDX86/SC100F1	50-100	17500x2500x4000
	MTN150Y-3	GZDT0835/3HX1548	HDX86/SC160F1	70-150	17500x2500x4000
	MTN150R-3	GZDT0835/3HX1548	HDX86/CI1110	60-150	17500x2500x4000
Coarse Crushing Mobile Station	MTN96	GZDT9538	CJ96	70-200	13000x2950x4250
	MTN98	GZDT9538	HDX98	80-200	13000x2950x4250
	MTN106	GZDT1145A	CJ106	90-300	14000x3000x4400
	MTN110	GZDT1145A	HDX110	120-300	14000x3000x4400
	MTN1213C	GZDT9538	CI1213	80-200	13000x2950x4250
	MTN1316C	GZDT1145A	CI1316	100-300	14000x3000x4400
Medium and Fine Crushing Mobile Station	MTN300	–	HPM300C1	100-200	15500x2900x4200
	MTN400	–	HPM400C3	150-300	16500x3100x4300
	MTN250	–	SC250F1	90-200	16500x3100x4300
	MTN1213	–	CI1213	80-200	16000x2900x4300
	MTN1316	–	CI1316	100-300	16500x3100x4500
	MTN0926	–	HVI0926	85-200	16500x3100x4300
	MTN1040	–	HVI1040	120-300	16500x3100x4400
Screening Mobile Station	MTN1865-3	–	3HX1865	65-200	14500x2900x4000
	MTN2165-3	–	3HX2165	85-300	15000x2900x4400
Medium and Fine Crushing and Screening Mobile Station	MTN300S-3SII	3HX1865	HPM300C1	100-200	15000x3000x4000
	MTN300S-3	3HX2165	HPM300C1	100-200	15000x3000x4000
	MTN400S-3	3HX2165	HPM400C3	150-300	15000x3000x4000
	MTNG400S-3SII	3HX1865	GYS400C1	100-200	15000x3000x4000
	MTNG400S-3	3HX2165	GYS400C1	100-200	15000x3000x4000
	MTN250S-3	3HX2165	SC250F1	90-200	15000x3000x4200
	MTN1213S-3	3HX1865	CI1213	80-200	15000x3000x4200
	MTN1316S-3	3HX2165	CI1316	100-300	15000x3000x4200
	MTN0926S-2	2HX1865	HVI0926	85-200	18000x3000x4200
	MTN1040S-2	2HX2165	HVI1040	120-300	18000x3000x4200
Three Combination Mobile Station	MTN1213-III	GZDT9538/3HX1865	CI1213	80-200	18200x2800x4350
	MTN1316-III	GZDT1145A/3HX2165	CI1316	100-300	18200x3000x4200
	MTN1410-III	GZDT9538/3HX1865	PCZ1410	80-200	18200x2800x4200
	MTN1612-III	GZDT1145A/3HX2165	PCZ1612	100-300	18200x3000x4200

Technical Parameters of Wheeled Mobile Crushing Plants

Model Parameters		WT96	WT106	WT120
Feeding Device	Maximum Feeding Size mm	480	560	700
	Feeding Height mm	3700	4000	4300
	Silo Volume m³	5	6.5	8
Vibrating Feeder	Width × Length mm	950×3800	1060×4200	1160×4500
Side Belt Conveyor	Width × Length mm	500×4000	650×4000	650×4500
	Discharging Heightmm	2200	2400	2500
Broken Host	Model	CJ96	CJ106	CJ120
	Inlet Size mm	930×580	1060×700	1200×870
	Weight t	9.8	14.5	26
	Drive Mode	Hydraulic V-belt	Hydraulic V-belt	Hydraulic V-belt
Main Belt Conveyor	Width × Length mm	800×10500	1000×11000	1200×11500
	Discharging Height mm	3300	3600	4000
Powertrain	Crusher Drive Concept	Diesel Engine-Hydraulic Drive	Diesel Engine-Hydraulic Drive动	Diesel Engine-Hydraulic Drive
	Engine	Cummins 163KW	Cummins 264KW	Cummins 264KW
Transportation Dimensions	Length mm	13500	15100	16000
	Width mm	2800	2800	3100
	Height mm	3500	3500	3800
	Weight t	32	42	60

Working Principle of Mobile Crushing & Screening Plant

Mobile crushing and screening equipment (mobile crushing plant) is more convenient than ordinary crushing and screening operations, mobile, small footprint, and can be directly selected site, placed on the site can be put into production, more importantly, ordinary crushing and screening operations in the raw material to the mine, you need to convey the material through the belt conveyor, while the mobile crushing plant equipment is closely adjacent to each other, the middle does not need to be transmitted, the material is transported by the shovel directly to the crusher can be, which not only reduces unnecessary processes, speed up the speed, but also greatly reduce operating costs. The materials are directly transported to the crusher by the electric shovel, which not only reduces unnecessary procedures and speeds up, but also largely reduces the operating costs.

Advantageous features of Mobile Crushing & Screening Plant

• Modularized design of mainframe, structural parts and chassis.
• Can be flexibly and freely combined according to customer needs.
• Flexible movement and convenient transportation.
• International standard tractor section design, which can be docked with general semi-trailer tractor.
• International standard chassis, tires, brakes and lighting system, which can be passed on common roads.
• Short installation time, saving construction cost and land area.

Mobile Crushing & Screening Plant FAQ

1. Q: What is the maximum feed size for a mobile crushing and screening plant?
A: It depends on the crusher type. For a jaw crusher unit, the maximum feed size is typically 500-800mm. For an impact or cone crusher plant, it is usually 200-350mm. You should always check the specific model’s technical parameters before feeding.

2. Q: How much does a mobile crushing and screening plant cost?
A: Prices range widely from $150,000 to over $1,500,000 USD depending on capacity (50-500 tph), crusher type (jaw, cone, impact), automation level, and brand. A basic 100 tph jaw crushing plant costs roughly $200,000-$350,000 USD. Contact us for a customized quote.

3. Q: What is the fuel consumption per hour for a mobile crusher?
A: A typical mobile jaw crusher (150-200 tph) consumes approximately 25-40 liters of diesel per hour. Larger cone crushing plants (300-400 tph) may consume 50-70 liters per hour. Hybrid electric-diesel models can reduce fuel use by 30-50%.

4. Q: Can a mobile crushing plant handle hard rock like granite or basalt?
A: Yes, but you need the right crusher type. For hard, abrasive rocks like granite, basalt or river stone, a mobile jaw crusher + cone crusher combination is recommended. Impact crushers are better for softer rocks like limestone or concrete recycling.

5. Q: How long does it take to set up a mobile crushing and screening plant on site?
A: A wheel-mounted mobile plant can be operational within 2-4 hours after arriving on site. Track-mounted models require even less time – usually 30-60 minutes – because they don’t need concrete foundations or additional installation work.

6. Q: What is the difference between open circuit and closed circuit mobile crushing plants?
A: An open circuit plant crushes material once and discharges it. A closed circuit plant includes a return conveyor that sends oversize material back to the crusher for re-crushing until it passes the screen. Closed circuit plants produce more uniform final product sizes.

7. Q: Can I crush and screen recycled concrete and asphalt with a mobile plant?
A: Absolutely. Mobile impact crushers combined with a screening plant are the most popular solution for recycling concrete, asphalt, and demolition waste. They can remove rebar using a magnet separator and produce usable aggregates on site.

8. Q: What maintenance does a mobile crushing plant require daily?
A: Daily checks include: inspecting wear parts (jaw plates, blow bars, concave liners), checking hydraulic oil levels and leaks, cleaning the magnet separator, greasing all bearings, and visually inspecting conveyor belts for damage or misalignment.

9. Q: Do you provide operator training and spare parts support?
A: Yes. We send 1-2 engineers to your site for free operator training and commissioning. We also stock common wear parts (jaw plates, blow bars, screen meshes, conveyor belts) in our local warehouse and can ship emergency parts within 24-48 hours.

10. Q: What is the smallest mobile crushing plant available for small projects?
A: A mini mobile jaw crusher with 20-50 tph capacity. It weighs about 8-12 tons, fits in a shipping container, and can be towed by a pickup truck. It is ideal for small demolition jobs, remote sites, or indoor recycling projects.